Bosch 0445110059 CRI 1.0 Injector – The Proven Service Solution for Renault 2.2 dCi & Opel 2.2 DTi Diesel Engines
video
Bosch 0445110059 CRI 1.0 Injector – The Proven Service Solution for Renault 2.2 dCi & Opel 2.2 DTi Diesel Engines

Bosch 0445110059 CRI 1.0 Injector – The Proven Service Solution for Renault 2.2 dCi & Opel 2.2 DTi Diesel Engines

1. Product:0445110059
2. Compatible Equipment: Diesel Fuel Injection Systems
3. Manufacturer: Aftermarket OEM Replacement
4. Condition: Brand New, Fully Tested
5. Origin: ABOSEDE Diesel
6. Shipping period: 3-5 business days
7. Payment terms: T/T, Western Union, PayPal

  • Fast Delievery
  • Quality Assurance
  • 24/7 Customer Service
Product Introduction

The Bosch 0445110059 is a CRI 1.0-generation solenoid injector that prioritises mechanical durability and serviceability – a design philosophy that distinguishes it from later sealed-unit injectors. With a maximum rail pressure of 1,350 bar (19,580 psi) and a static flow of 830 cc/min at 100 bar, this injector delivers the fuel volumes required for 2.2L diesel engines across the Renault, Opel, and Isuzu vehicle families. However, the defining specification of the 0445110059 is its mechanical tolerance – the injector is manufactured with a 6–8 micron plunger clearance, which accommodates the thermal expansion of the cylinder head in commercial vehicle applications where continuous high-load operation is common. In common rail systems where rail pressure is maintained by the high-pressure pump, this clearance ensures consistent injection characteristics across a wide temperature range (−20°C to +130°C), contributing to the injector's reputation for reliability in fleet operations. The serviceable bolted nozzle retainer further enhances its appeal, enabling component-level overhaul without specialised equipment – a feature that keeps operating costs manageable for high-mileage vehicles.

█ Application Coverage – Renault, Opel, Isuzu, and the 2.2L Diesel Family

The 0445110059 is a service replacement across several European and Japanese platforms using the 2.2L diesel engine family:

Renault – 2.2L dCi (engine code G9T) in Laguna II, Espace III, Avantime, Vel Satis

Opel/Vauxhall – 2.2L DTi (engine code Y22DTR) in Vectra C, Signum, Zafira B

Isuzu – 2.2L TD (engine code 4JJ1-TC) in some commercial vehicle applications

Suzuki – 2.2L DDiS in certain model years

The injector's 7-hole nozzle with 0.195 mm diameter orifices and 145° spray angle produces a droplet SMD of approximately 22 µm. It directly replaces Bosch part numbers 0445110060, 0445110061, and Renault OEM number 8200475965, as well as Opel/GM number 55191050.

▐ Technical Specifications – Electrical and Hydraulic Data

Parameter Specification
Maximum Rail Pressure 1,350 bar (19,580 psi)
Actuator Type Solenoid CRI 1.0
Coil Resistance (20°C) 0.95 – 1.10 Ω
Peak Pull-in Current 16 A
Holding Current (PWM) 5.0 – 5.5 A
Static Flow @ 100 bar 830 ± 25 cc/min
Nozzle Holes / Diameter 7 × 0.195 mm
Spray Angle 145°
Needle Lift 0.22 mm
Hydraulic Opening Pressure 210 bar
Leak-off Rate (new, idle) ≤ 18 ml/min
Max. Engine Speed 4,600 rpm
Solenoid Inductance 2.5 mH

The 2.5 mH inductance, combined with the 16 A pull-in current, provides an opening delay of 270 µs – a response time that is well-matched to the 4,600 rpm governed speed of the 2.2L dCi engine.

◆ Construction Details – The Serviceable Advantage

The CRI 1.0 architecture used in the 0445110059 is designed for component-level serviceability:

→ Bolted Nozzle Retainer: The nozzle is secured by a threaded retainer nut, allowing the needle and seat to be inspected and replaced during overhaul – a serviceability feature that reduces maintenance costs.

→ Through-Hardened Plunger (56 HRC): Manufactured from SAE 52100 bearing steel and through-hardened to 56 HRC, the plunger accommodates 6–8 microns of wear before performance degradation occurs.

→ Brass-Coated Solenoid Housing: The solenoid housing features a brass coating that improves heat dissipation, extending the service life of the enamel winding in commercial vehicle applications.

→ Non-Serviceable Inlet Filter: A 20 µm sintered metal filter protects the precision components from debris, requiring a 5 µm primary filter upstream.

⚠️ Failure Patterns – Diagnostics for the 2.2L Platform

The 0445110059 exhibits failure modes characteristic of the CRI 1.0 generation:

→ Nozzle Seat Erosion (4,000–6,000 hrs): Needle impact at 210 bar gradually deforms the seat, increasing return flow from 18 ml/min to 35–45 ml/min. Symptoms include a rough idle and white smoke on cold start.

→ Plunger Scoring (5,000+ hrs): Abrasive particles score the plunger surface, causing progressive power loss and a 5–8% increase in fuel consumption.

→ Solenoid Insulation Degradation (5,500+ hrs): Thermal cycling degrades the enamel insulation, causing intermittent misfires at operating temperature.

A diagnostic approach: measure return flow at idle. A variance of 10+ ml/min between cylinders indicates the injector with the highest flow is worn.

❓ FAQ – Practical Questions for 2.2L Diesel Owners

Q1: Can I replace a single 0445110059 injector, or must I replace all four?
You can replace a single injector, but if the engine has high mileage (over 120,000 km), the remaining injectors will have elevated return flow. Replacing all four is recommended for optimal performance.

Q2: How do I check return flow on the 0445110059?
Disconnect the return hoses, connect clear tubing to each injector, and idle the engine for 60 seconds. A healthy injector returns ≤18 ml/min; above 35 ml/min indicates wear. A variance of 10+ ml/min between the highest and lowest cylinders identifies the worn injector.

Q3: Can the 0445110059 be used in the Opel 2.0 DTi engine?
No – the 2.0L DTi (Y20DTH) uses a lower-flow injector (700–750 cc/min). Using the 0445110059 will cause over-fuelling, black smoke, and excessive DPF soot loading.

Q4: What is the correct fuel filtration requirement?
Bosch recommends a 5 µm absolute filter for the 0445110059. The 0.195 mm orifices tolerate some debris, but particles larger than 10 µm will accelerate plunger wear.

Q5: How long do these injectors last in a Renault 2.2 dCi?
In typical passenger car use, the injectors last 120,000–160,000 km. In commercial applications, the interval shortens to 80,000–100,000 km. Return flow checks every 25,000 km are recommended.

Q6: Can the 0445110059 injector be rebuilt?
Yes – the serviceable design (bolted nozzle retainer, replaceable control valve seat, through-hardened plunger) allows for component-level overhaul. Rebuilding costs 40–50% of a new unit and can extend service life by another 100,000–150,000 km.

202510091606539026

 

 

2

3

4

 

Flexible Payment Methods for Your Convenience

 

To make your purchasing experience smooth and easy, we offer a variety of secure payment options:

product-750-750

Bank Transfer

Pay directly in 15 supported currencies.

west union

Western Union

Quick and global money transfers.

PayPalLogo2014-1024x1014

PayPal

Safe and convenient online payment.

ae99cd49-2667-464e-b9db-b39cee0126e1

Alibaba

Enjoy extra protection with trusted Alibaba transactions.

We're here to make your order process worry-free - choose the payment method that works best for you!

 

Shipping Made Simple

6

Customer reviews

 

8

Hot Tags: Bosch 0445110059 CRI 1.0 Injector – The Proven Service Solution for Renault 2.2 dCi & Opel 2.2 DTi Diesel Engines, China Bosch 0445110059 CRI 1.0 Injector – The Proven Service Solution for Renault 2.2 dCi & Opel 2.2 DTi Diesel Engines manufacturers, suppliers, factory, bosch injector

You Might Also Like

(0/10)

clearall